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Our Process
How We Deliver Excellence
A proven methodology refined over years of successful partnerships, ensuring quality and efficiency at every step.
Step 1
Consultation & Requirements
We begin by understanding your application, environment, and performance requirements through collaborative discovery sessions.
Technical requirements gathering
Regulatory & compliance review
Application environment analysis
Budget and timeline alignment
Typical Duration: 1-2 weeks
Step 2
Engineering & Design
Our engineers create detailed harness designs using industry-leading EDS software with full 3D CAD integration.
Defined electrical distribution systems
3D routing and mechanical integration
Component selection & sourcing
Diagrams and layout drawings
Typical Duration: 2-4 weeks
Step 3
Verification and optimization
Validate designs virtually before physical prototyping to catch issues early and optimize performance.
Simulation & analysis
Design for manufacturability, service, and assembly
DFMEA and risk mitigation
Cost and weight optimization
Typical Duration: 1-2 weeks
Step 4
Prototyping and Validation
Fast-turn prototypes and testing support to accelerate your development cycle.
Hand-built prototype samples
Flexible design iterations
Fit and functionality verfication
Customer approval process
Typical Duration: 4-6 weeks
Step 5
Production Manufacturing
Scalable manufacturing from small batches to high-volume production with consistent quality.
Production tooling design and setup
In-process quality controls
Low cost sub-assembly sourcing
Lean manufacturing practices
Typical Duration: Ongoing
Step 6
Ongoing Support
Continuous partnership with engineering support, design changes, and production optimization.
Engineering change management
Quality improvement programs
Cost reduction initiatives
Technical support available
Typical Duration: Lifetime
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